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• Electric motor electrical efficiencies regarding manufacturing practices and product design with cost variables for a major integral electric motor manufacturer.

• Evaluated varnish trickle and bondable wire applications and cost considerations for motor generators involving worldwide equipment suppliers.

• Plant rearrangement for a 200,000 square foot facility to increase capacity, reduce cost and shorten cycle time for a major generator manufacturer. Included major process changes.

• Evaluate Mexico manufacturing advantages and disadvantages with cost variables for one of the top electric motor manufacturers.

• Benchmark Direct Current electric motor operations including an international facility.

• Conducted Value Analysis/Cost Reduction session for a worm gear manufacturer.

• Evaluated various assembly line techniques and processes for a fractional horsepower motor manufacturer.

• Contributor to McGraw-Hill book, “Handbook Of Small Electric Motors.”

• Complete manufacturing system ($17M) for air conditioning motors in international market.

• Evaluated the cost differences between bondable wire and varnish systems of electric motors for a major magnet wire producer.

• Benchmarked electric motor fractional horsepower facilities, processes and operations.

• Evaluated a China electric motor manufacturer for a possible joint venture. Included a “green field” site facility evaluation with processes, equipment, and manning and production output.

• Assisted an electric motor component manufacturer in site selection in the Monterrey, Mexico area.

• Developed and conducted for the Small Motor and Motion Association a one and a half day class on “Motor Manufacturing 101.” Conducted in cooperation with the EMCWA annual conferences.

• Provided manufacturing processes and product design practices for worm gear rolling.

• Five Appropriation Requests including Request For Quotes and quote matrix for a major manufacturer of motor generators.

• Complete manufacturing system ($4M) for US small pump manufacturer. Manufacturing in US.

• Conduct “Lean Manufacturing” workshop for EMCWA.